Building and construction data acquisition and signal conditioning electrical and electronics flow control and fluid transfer fluid power imaging and video equipment industrial and engineering software industrial computers and embedded systems lab equipment and scientific instruments manufacturing and process equipment material handling and. Solvent paint mixing trial axial flow impeller vs high speed disperser impeller duration. Ross designs and manufactures industrial high shear mixers, dispersers, for the process industries. This high shear mixer can reduce the number of passes required through a media mill during pigment dispersion, thereby reducing costs and speeding up production. For use with your tetra pak high shear mixer, funnels are available in sizes 100, 250 l, 350 l and 2000 l. The l5ma laboratory mixer is suitable for the widest range of applications mixing, emulsifying, homogenizing, disintegrating and dissolving. Today westfalls high shear static mixers feature a sophisticated geometric opening with bent tabs that create rapid turbulence within a limited lay length.
This onepage reference provides information on high shear mixing operations and equipment. High shear dispersers high shear mixers for sale mixer direct. Unlike a batch mixer, an inline high shear mixer feeds and outputs material in a continuous stream and material is often perfectly hydrated, emulsified, or homogenized in a single pass. Pdf for the controlled agglomerate growth in a high shear granulator for use in. Our high shear batch and inline mixers, sanitary mixers and blenders, vacuum homogenizers and other industrial mixing equipment are used for liquidsolid liquidliquid and solidsolid mixing and blending applications in the adhesive, battery, chemical, cosmetic, electronics, food.
The air lift moves smoothly in and out of position using a 3way air valve, allowing the high speed dispersion blade to be positioned at any position inside the mixing container. In a granulation process, only the solid component of the mixture is required. Ideal pilot scale inline high shear mixer with identical parameters to the ika 2000 series, thus ensuring reliable scaleup to full production. Unlike a batch mixer, an inline high shear mixer feeds and. Apr 14, 2020 the high shear inline mixer series takes advantage of the outstanding experience of desmet ballestra in the design and supply of tailormade solutions for the surfactants and detergents. Phoenix equipment is a global buyer and seller of unused, used and reconditioned high shear granulatorsmixers from well. Performancevertrage projektunterstutzung vor ort servicesoftware. The hsm xone high shear mixer granulator incorporates our latest features such as 12 bar explosion containment and the acg xone command process control system. High speed dispersers are ideal for dispersions that are up to a maximum of approx. High speed mixer granulators are commonly used in agrochemical, detergent, and pharmaceutical industries due to their capability to manage difficult feed formulations, comprising of fine cohesive powders and high viscosity binder fluids. Mixer, high shear, 5 hp, sst, batch, tokushu kika kogyo mixer, high shear, 5 hp, sst, batch, tokushu kika kogyo.
A wide variety of high shear mixer options are available to you, such as liquid, liquid with suspended solids. Used high shear mixers for sale batch and inline 3di. With an 24 lift the dp2 high shear mixer can easily accommodate up to 20 gal of material, and stay in a size that can still fulfill mixing in 1l beakers. A highshear mixer disperses, or transports, one phase or ingredient liquid, solid, gas into a main continuous phase liquid, with which it would normally be immiscible. High speed mixer granulators are commonly used in agrochemical, detergent, and pharmaceutical industries due to their capability to manage difficult feed formulations, comprising of. Also,the dispersion is a continuous blend of various solid particles. Edem bulk material simulation software allows to visualize mixing from different. Often high shear mixers are combined with an agitator or stirrers to reduce the scale of high shear homogeniser required and improve flow to the shearing workhead in the gm. The pipeline mixer offers several mixing heads, each having. The transesterification reaction takes place in the highenergetic shear zone of the dispersing machine.
Mixer directs dp line of high shear dispersers has the flexibility to handle container sizes from 1 quart to gallons. The high shear inline mixer series takes advantage of the outstanding experience of desmet ballestra in the design and supply of tailormade solutions for the surfactants and detergents. The air lift moves smoothly in and out of position using a. The video presents how edem can be used to analyze the mixing efficiency within a high shear granulator filled with 10 million particles. The dispermat cn series are high shear dispersers that are economically priced. Turning at 5,000 ftmin, the rotor is specially contoured for high pumping capacity and shear intensity. Liquidliquid dispersion pharmaceutical drilling mud makeup creams and lotions. The windisp software interfaces with all c version dispermats for real time.
High shear mixer granulator, rapid mixer granulator. High shear mixers work with a special designed statorrotor working head. Stainless steel high shear mixer, manufactured by tokushu kika kogyo co. Cut operational costs significantly and achieve lowest tco in the industry get the highest flexibility today and for the future secure consistent product quality and food safety. High shear powder induction systems also offer easy interchangeability with multiple tanks. Ultrahigh shear mixing strategies page 3 of 9 premax batch ultrahigh shear mixer the ross premax is a topentering batch ultrahigh shear mixer equipped with the patented delta. An emulsion is merely a uniform mixture of two or more different types of nonmixing liquid component. The ste high shear mixer granulator is designed to optimize the wet granulation process. When going headtohead with the competition, the admix rotosolver comes out on top across many key performance areas. Highshear mixing processes are common across the chemical process industries cpi, including in foods, cosmetics, pharmaceuticals, greases and lubricants, specialty chemicals, paints. Its purpose is to create a very high degree of turbulence in the liquid so as to promote very. This recirculation mixer has completely changed the mixing paradigm.
When it works, this statorrotor head is able to draw the solids and liquids around it into its center, and then push them radially through the stator openings back to the tank. That is, in a manner that the final product contains the particles of each element mixed. If your production line requires sanitary, high shear mixing equipment with intense mixing vortex control, superior wetting out. Microparticle engineers p ltd, sp118, third main road, ambattur industrial estate, chennai 600058. The powders are then sucked into the mixer in a dense powder phase to minimize air incorporation. The batch high shear mixer design consists of a single stage fourblade rotor that turns at high speed within a stationary stator. Pma high shear and pmaadvanced mixer and granulator is a multipurpose processor thats equally suitable for the high speed dispersion of dry powders. Mixer direct emulsifiers are equipped with various lift packages make it simple to change out batches. Dissolve type stirring for blender overhead stirrer electric lab mixer shaft 31cm length diameter 6cm ss304 5. High shear mixers are used for the mixing, emulsifying, homogenizing, dispersing and disintegrating of solids and liquids in the chemical, cosmetic, food, pharmaceutical and related industries. Pdf design of experimental high shear granulator for the.
The high shear rotorstator mixer and vessel are built with sanitary valves and fittings to permit complete and easy cleaning between batches. The company offers a new inline mixer emulsifier which has the capability of assisting in the. The raw materials are dissolved to finest droplets, by which the specific surface is enormously enlarged and the mass transfer is decisively intensified. By introducing a high shear mixer, maximum use can be made of the applied energy. Rapid and reliable production thanks to high shear and energy dissipation rates. A high shear granulator is a process array consisting of an inline or batch high shear mixer and a fluidbed dryer. Offering the newest microchip technology for frequency drive and control panel this high shear mixer is available in different configurations, e. Ross is the leading manufacturer of high shear rotorstator mixer homogenizers and highspeed dispersion equipment for the adhesives, chemical, cosmetic, food pharmaceutical and plastics. Malaysia high shear mixer, malaysia high shear mixer. The high linear velocity generated at the high speed rotating rotor of the high shear homogenizing emulsifier and strong kinetic energy generated by the high frequency mechanical effect put the materials under comprehensive action such as. The latest development in high shear lab mixing the new silverson l5ma is ideal for all laboratory work, research and.
Validity of the proposed scaleup method was confirmed by an experiment of wetgranulation using a commercial high shear mixer granulator with different vessel sizes 2 to 216 l. This article provides an overview of the different types of highspeed mixers utilized in the manufacture of coatings and inks. High shear mixers use a series of highspeed impellers rotating within a stationary housing to effectively mix one component material introduced into a constant flow of another at. Gbhepegmix709 high shear mixers information contained in this publication or as otherwise supplied to users is. High shear mixer studies laminar and turbulent flow power draw measurements batch and inline rotor stator mixers aid in interpretation of dsd data dsd for more concentrated.
Comparison of low shear, high shear, and fluid bed granulation during low dose tablet process development article pdf available in drug development and industrial pharmacy 303. Oct 06, 2016 high shear mixer granulator hsm0125 duration. This system allows full integration with upstream and downstream equipment, and even includes a wet mill between the granulator and dryer. Tetra pak high shear mixer r370d agile and costefficient to meet your needs today and for the future. Each high speed disperser is equipped with a precision ground shaft and balanced blade. When it works, this statorrotor head is able to draw the solids and liquids around it into its center, and then push them.
High shear mixers ross batch high shear mixer features a fourblade rotor running within a closetolerance stator at variable tip speeds up to 30004000 ftmin. Whether youre a weekend gopro shooter or a fulltime video professional, you need editing software thats powerful and easy to use. The cyclomix high shear impact mixer offers a high level of homogeneity in the end product, such as frequently demanded by the food, chemical, plastic, toner, mineral, cosmetic and. Jan 01, 2018 high shear mixing processes are common across the chemical process industries cpi, including in foods, cosmetics, pharmaceuticals, greases and lubricants, specialty chemicals, paints, inks and others. Whether the customers requirement is for high shear mixing or granulation, gea has a solution for. The pipeline mixer offers several mixing heads, each having the ability to handle a range of mixing applications. Scaleup of high shear mixergranulator based on discrete. Mixer directs dp line of highshear dispersers has the flexibility to handle container sizes from 1 quart to gallons. High shear mixer granulator, rapid mixer granulator manufacturer.
The vacuum mixer homogenizer work by up high shear mixer emulsifying and bottom high shear mixer homogenizer. Many clients will continue to operate the stirrer once homogenisation is complete to hold product prior to dispensing. An inline high shear mixer features an inlet feeding ingredients perpendicularly into the shearing zone, and an outlet discharging product axially. Ultrahigh shear mixing strategies page 3 of 9 premax batch ultrahigh shear mixer the ross premax is a topentering batch ultrahigh shear mixer equipped with the patented delta rotorstator assembly. A high shear mixer has a high rotational speed and a high angle of attack on its rotor blades. Highspeed mixers for coatings and inks 20150201 pci. High shear mixing equipment ross industrial mixers. Freundvectors gmx high shear top driven granulation. High shear mixer, industral homogenizer emulsifier machine. Lab mixer high shear industrial laboratory mixers silverson mixers.
Pdf comparison of low shear, high shear, and fluid bed. A silverson high shear batch mixer doesnt simply mix. As the rotating blades pass each opening in the stator, they mechanically shear particles and droplets, and expel material at high velocity into the surrounding mix, creating intense hydraulic shear. Integrating a high shear mixer with a fluid bed processor is the most common configuration used on an industrial scale for the production of pharmaceutical granules. High performance, high shear static mixers twentyfive years ago westfall made a simple orifice mixera plate with a small round hole and an injection port. Desmet ballestra high shear inline mixers by altitude. These machines accomplish a range of processing objectives that sometimes. Freundvector corporation wurster bottom spray coating animated demo duration. No other intank mixer wets and disperses powder faster or more effectively. High shear mixers gea engineering for a better world. The high tangential velocity produced by high speed rotor,and the strong kinetic energy produced by high frequency mechanical effect,can make materials subjected to intense mechanical and hydraulic shear,centrifugal squeezing,liquid layer friction,tearing,impacting,turbulence and other synthetic actions in narrow clearance between stator and. Greerco pipeline mixers are designed for inline continuous highspeed, highshear homogenizing, mixing, emulsifying and rapid dispersing. You can also choose from homogenizer, static mixers.
Buying and selling unused, used and reconditioned high shear granulators. Model 505 stainless steel high shear mixer with batch slim system. Ross is the leading manufacturer of high shear rotorstator mixer homogenizers and high speed dispersion equipment for the adhesives, chemical, cosmetic, food pharmaceutical and plastics industries. Best high shear mixers high shear mixer comparison. Move your media mill process to an ultrahigh shear mixer. As the rotating blades pass each opening in the stator, they mechanically. Sep 23, 2015 high shear mixer studies laminar and turbulent flow power draw measurements batch and inline rotor stator mixers aid in interpretation of dsd data dsd for more concentrated dispersions batch rotorstator mixer water into oil dispersions crystal size reduction via wet milling inline rotor stator mixer. Tetra pak high shear mixer, a complete mixing solution. Disperserhigh speed mixer available only in north america.
If your production line requires sanitary, high shear mixing equipment with intense mixing vortex control, superior wetting out of powders, and an easytoclean, 3a compliant design, the patented rotosolver high shear mixer is the solution. Our high shear batch and inline mixers, sanitary mixers and blenders, vacuum homogenizers and other. Make sure this fits by entering your model number it is designed for lab small batch emulsifying, homogenizing and dispersing, light and convenient. Typically used in paints and inks, high shear mixer blades are now being used in a variety of industries for increased efficiency. The latest development in high shear lab mixing the new silverson l5ma is ideal for all laboratory work, research and development, qa analysis and small scale production in all industries. And, with the powder introduction point situated below the liquid surface in the vessel, instant ingredient wetting is achieved, which results is very short mixing times and high levels of process flexibility. Video support designed to provide remote assistance in real time. Specially designed rotorstator mixers achieve ultrahigh shear conditions which often. The premax is ideal for flexo, gravure and offset inks, paints, industrial coatings, electronic inks and cosmetics. High shear dispersers high shear mixers for sale mixer. Each high speed disperser is equipped with a precision ground shaft and balanced blade for years of outstanding service. Rapid mixer granulator high shear mixer with inline co mill and starch paste vessel duration. Complying with all international standards, our high shear mixer is designed to be used as a standalone unit or fully integrated into a granulation train.
Dispermat line for high shear dispersing, media milling, and mixing. That is, in a manner that the final product contains the particles of each element. High viscosity mixing with triple impellers with ensight view. Phoenix equipment is a global buyer and seller of unused, used and reconditioned high shear granulatorsmixers from well known manufacturers like tk fielder,gea pharma systems, gea aeromaticfielder, geacolette, glatt, fluid air pharmx, powrex, diosna, freundvector, ima pharma, key international, procept, bosch. Gowe stainless steel 304l mini laboratory high shear mixer. Freundvectors gmx high shear top driven granulation system. The impeller is used for mixing the dry powder and the distribution of the granulation liquid.1413 1233 1487 979 545 1630 575 497 1063 34 236 1525 1292 1321 1456 66 671 783 558 1333 1136 173 387 1388 1443 794 306 165 234 381 1093 487 258 1340 124 1207 951 56 1373 480 1174 1088 39 71 173